Oleh ;
Ginanjar Abdul Aziz
100.701.13.112
Menyetujui,
Mengetahui,
SARI
Kata Kunci : Bauksit, Target Produksi, Washing Plant, Washed Bauxite, Crude Bauxite
iii
KATA PENGANTAR
Assalamu’alaikum wr.wb
iv
selama penyusun melaksanakan kegiatan kerja praktik ini, khususnya yang ditujukan
kepada :
1. Bapak Abdul H Afisiena selaku General Manager PT Antam Tbk. (Persero)
UBPB Tayan Hilir.
2. Bapak Suseno selaku Vice President PT Antam Tbk. (Persero) UBPB Tayan
Hilir
3. Bapak Endry B.Nouval selaku QC Manager PT Antam Tbk. (Persero) UBPB
Tayan Hilir.
4. Bapak Wiwit Setiyawan selaku Mining Manager PT Antam Tbk. (Persero) UBPB
Tayan Hilir.
5. Bapak M Sukarjo selaku HSE Manager PT Antam Tbk. (Persero) UBPB Tayan
Hilir.
6. Bapak Abdullah Munadi selaku HR Manager PT Antam Tbk. (Persero) UBPB
Tayan Hilir.
7. Bapak Jonaidi Nahib selaku Finance and Accounting Manager PT Antam Tbk.
(Persero) UBPB Tayan Hilir.
8. Bapak Kasno selaku Procurement Material Management Manager PT Antam Tbk.
(Persero) UBPB Tayan Hilir.
9. Bapak Kamrul Bakti selaku GA, ER & CSR Manager PT Antam Tbk. (Persero)
UBPB Tayan Hilir.
10. Bapak Ari Restu Wibowo dan Rory Basriyan selaku pembimbing lapangan
kegiatan kerja praktik
11. Seluruh staff pegawai PT Antam Tbk. (Persero) UBPB Tayan Hilir.
Penulis menyadari bahwa masih banyak kekurangan dalam penyusunan
laporan ini, oleh karena itu kritik dan saran yang membangun sangat penulis harapkan
untuk pembuatan laporan yang lebih baik lagi. Akhir kata penyusun ucapkan
terimakasih.
Wassalamu’alaikum wr.wb
Bandung, Januari 2017
Hormat Kami,
v
DAFTAR ISI
SARI ......................................................................................................iii
KATA PENGANTAR...................................................................................iv
DAFTAR ISI................................................................................................vi
DAFTAR FOTO.........................................................................................viii
DAFTAR GAMBAR....................................................................................ix
DAFTAR TABEL..........................................................................................x
DAFTAR LAMPIRAN..................................................................................xi
BAB I PENDAHULUAN...............................................................................1
1.1 Latar Belakang...............................................................................1
1.2 Perumusan Masalah......................................................................2
1.3 Tujuan Kerja Praktik.......................................................................2
1.4 Metoda Pengamatan Lapangan.....................................................3
1.5 Sistematika Penulisan....................................................................3
BAB II KEADAAN UMUM...........................................................................5
2.1 Sejarah Singkat Perusahaan..........................................................5
2.2 Lokasi dan Kesampaian Daerah....................................................6
2.3 Keadaan Topografi dan Morfologi..................................................7
2.4 Keadaan Geologi Regional..........................................................11
2.5 Keadaan Endapan.......................................................................13
2.6 Iklim dan Curah Hujan..................................................................13
2.6.1 Iklim..................................................................................13
2.6.2 Curah Hujan.....................................................................14
2.7 Keadaan Penduduk......................................................................15
2.7.1 Jumlah Penduduk.............................................................15
2.7.2 Mata Pencaharian Penduduk............................................16
2.8 Flora dan Fauna...........................................................................16
2.8.1 Flora.................................................................................16
2.8.2 Fauna...............................................................................17
BAB III LANDASAN TEORI......................................................................20
3.1 Bauksit.........................................................................................20
3.1.1 Genesa Bauksit................................................................20
3.1.2 Pemanfaatan Bauksit........................................................21
3.2 Kegiatan Pertambangan..............................................................22
3.2.1 Penyelidikan Umum..........................................................22
3.2.2 Eksplorasi.........................................................................22
3.2.3 Studi Kelayakan................................................................24
3.3.4 Persiapan Penambangan.................................................25
3.3.5 Proses Penambangan......................................................25
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3.2.6 Metode dan Kegiatan Penambangan Bauksit...................26
3.3 Faktor-faktor yang Mempengaruhi Produksi Alat Mekanis...........27
3.3.1 Sifat Fisik Material...........................................................27
3.3.2 Faktor Lapangan atau Tempat Kerja................................29
3.3.3 Faktor Alat........................................................................34
3.3.4 Waktu Kerja Efektif Alat....................................................38
3.3.5 Efisiensi Alat Kerja............................................................39
BAB IV KEGIATAN LAPANGAN DAN PEMBAHASAN..........................40
4.1 Kegiatan Lapangan......................................................................40
4.2 Metoda dan Sistem Penambangan..............................................40
4.3 Persiapan Penambangan.............................................................42
4.4 Operasi Produksi Penambangan.................................................42
4.4.1 Land Clearing (Pembersihan Lahan)................................44
4.4.2 Stripping Top Soil (Pengupasan Tanah Pucuk)................45
4.3.3 Stripping Overburden (Pengupasan Tanah Penutup).......46
4.3.4 Ore Getting (Penambangan)............................................48
4.3.5 Washing Plant (Unit Pencucian).......................................50
4.3.7 Penjualan..........................................................................53
4.4 Quality Control.............................................................................54
4.4.1 Sampling..........................................................................55
4.4.2 Preparasi Sampel.............................................................57
4.5 Reklamasi....................................................................................61
4.6 Pembahasan................................................................................64
4.6.1 Produktivitas Alat Mekanis................................................64
4.6.2 Produksi...........................................................................76
4.6.3 Concretion Factor.............................................................78
4.6.4 Sinkronasi Alat Muat Angkut.............................................79
BAB V KESIMPULAN DAN SARAN.........................................................82
5.1 Kesimpulan..................................................................................82
5.2 Saran...........................................................................................83
DAFTAR PUSTAKA..................................................................................84
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DAFTAR FOTO
Foto Halaman
4. 1 Kegiatan Pembersihan Lahan...............................................................................45
4. 2 Kegiatan Pengupasan Tanah Pucuk.....................................................................46
4. 3 Tanah Penutup.....................................................................................................47
4. 4 Kegiatan Pengupasan Tanah Penutup.................................................................47
4. 5 Bijih Bauksit.......................................................................................................... 48
4. 6 Perawatan Jalan Tambang...................................................................................49
4. 7 Penyiraman Debu.................................................................................................50
4. 8 Washing Plant.......................................................................................................51
4. 9 Pengumpanan CBx ke Hooper.............................................................................52
4. 10 Penimbangan Material WBx di Jembatan Timbang.............................................54
4. 11 Grade Control Sampling......................................................................................55
4. 12 Sampling di ETO.................................................................................................56
4. 13 Sampling di Washing Plant.................................................................................56
4. 14 Sampling diJembatan Timbang...........................................................................57
4. 15 Penimbangan Sample.........................................................................................57
4. 16 Pencucian dan Penyaringan Sample..................................................................58
4. 17 Regrading........................................................................................................... 62
4. 18 Backfilling............................................................................................................ 62
4. 19 Penebaran Tankos..............................................................................................63
4. 20 Contoh Rumput-Rumputan Cover Crop..............................................................63
4. 22 Excavator Volvo EC-330 BLc..............................................................................65
4. 23 Wheel Loader Liu Gong CLG 856.......................................................................65
4. 24 Articulated Dump Truck Volvo A35F...................................................................66
4. 25 Dump Truck Nissan CWA 260 MX......................................................................67
4. 26 Penumpukan Material CBx Pada Hooper............................................................81
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DAFTAR GAMBAR
Gambar Halaman
1. 1 Diagram Alir Metodologi Penelitian.......................................................................3Y
2. 1 Sejarah PT Antam Tbk (Persero) UBP Bauksit Tayan Hilir.....................................5
2. 2 Peta Kesampaian Daerah PT Antam UBPB Tayan Hilir..........................................8
2. 3 Peta Topografi Regional.........................................................................................9
2. 4 Peta Morfologi.......................................................................................................10
2. 5 Peta Geologi Regional PT Antam UBPB Tayan Hilir...............................................1
3. 1 Lebar Jalan Minimum pada Jalur Lurus................................................................30
3. 2 Lebar Jalan Minimum pada Belokan.....................................................................31
3. 3 Bucket fill Factor 36
Y
4. 1 Diagram Alir Kegiatan Operasi Produksi Penambangan.......................................41
4. 2 Peta Situasi Tambang...........................................................................................43
4. 3 Siklus Air Unit Pencucian Bauksit.........................................................................51
4. 4 Diagram Alir Tahapan Pencucian Bauksit.............................................................53
4. 5 Diagram Alir Quality Control..................................................................................54
4. 6 Diagram Alir Tahapan Preparasi Basah................................................................59
4. 7 Diagram Alir Tahapan Preparasi Kering................................................................60
4. 8 Diagram Alir Tahapan Reklamasi dan Revegetasi................................................64
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DAFTAR TABEL
Tabel Halaman
Y2. 1 Data Pemantauan Stasiun Klimatologi 10 Tahun Terakhir 2003-2012...............
2. 2 Data Curah Hujan Rata-Rata Tiap Bulan Kabupaten Sanggau.............................14
2. 3 Data Hari Hujan Rata-Rata Tiap Bulan Kabupaten Sanggau................................15
2. 4 Jumlah Penduduk Kabupaten Sanggau 2013.......................................................15
2. 5 Mata Pencaharian Penduduk Usia diatas 10 Tahun Kabupaten Sanggau 2012. .16
2. 6 Keberadaan Flora di Sekitar PT ANTAM UBPB Tayan Hilir..................................16
2. 7 Keberadaan Fauna diSekitar PT ANTAM UBPB Tayan Hilir 17
Y
3. 1 Bobot Isi dan Faktor Pengembangan dari Berbagai Material................................28
3. 2 Koefisien Tahanan Gelinding................................................................................33
3. 3 Faktor Koreksi Untuk bermacam-macam ketinggian dan Suhu.............................33
3. 4 Match Factor...........................................................................................................3
4. 1 Alat Berat Yang digunakan Pada Aktivitas Penambangan....................................44
4. 2 Klasifikasi Bijih Bauksit Berdasarkan Kadar Al2O3...............................................48
4. 3 Produk Washing Plant...........................................................................................53
4. 4 Nilai Rata-rata Cycle Time Excavator Volvo EC-330 BLc.....................................65
4. 5 Nilai Rata-rata Cycle Time Wheel Loader Liu Gong CLG 856...............................66
4. 6 Nilai Rata-rata Cycle Time Alat Angkut.................................................................67
4. 7 Waktu Produktif PT ANTAM UBPB Tayan Hilir.....................................................68
4. 8 Efisiensi Kerja Alat................................................................................................69
4. 9 Volume Bucket Alat Muat.....................................................................................72
4. 10 Rata-rata Jumlah Bucket Pengisian Alat Angkut.................................................72
4. 11 Data Hasil Pengamatan Untuk Menentukan Produktivitas..................................74
4. 12 Waktu Produktif Bulan September 77
Y
5. 1 Produktivitas Alat Berat...........................................Error! Bookmark not defined.
5. 2 Nilai Match Factor....................................................Error! Bookmark not defined.
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DAFTAR LAMPIRAN
Lampiran Halaman
A Data Waktu Edar Alat Mekanis.......................................................................... 85
B Data Efisiensi Kerja............................................................................................ 98
C Spesifikasi Alat Mekanis ................................................................................... 107
D Peta-Peta Wilayah Studi.................................................................................... 115
E Diagram Alir Kegiatan Operasi Produksi Penambangan.................................... 121
xi
BAB I
PENDAHULUAN
Gambar 1.
Diagram Alir Metodologi Penelitian