No Issue Name Detail Issue Issue Date & Product Desc.

Qty Rootcause Action Plan PIC Duedate

Machine
1. Salah menggunakan pisau perforasi Stop mesin, ganti pisau perforasi
2. Operator tidak tahu perihal
ratio perforasi specification perforasi khusus produk
- - 0 jepang
salah

Perforasi bagian
tengah tidak - - 0
terpotong

Perforasi pack
tidak terpotong - - 0
Pack Perforation sebagian
1

Perforasi tidak
terpotong - - 0 Pisau perforasi tumpul Mesin stop, ganti pisau
sempurna (tengah)

Tidak terpotong Pisau perforasi tidak terpotong

- - 0 Disahkan
sempurna sempurna

No Issue Name Detail Issue Issue Date & Product Desc. Qty Rootcause Action Plan PIC Duedate
Machine

Menggunakan
carton Paseo
2 Wrong Carton - - 0
Aloevera 140s
69918211

Posisi poly tidak

- - 0
center

Mesin wrapping problem Setting mesin wrapping

Posisi poly tidak

- - 0
center

3 Pack Alignment
Sensor poly diwrapping turun Setting mesin wrapping dan mengatur posisi poly (sensor)

Posisi printing tidak

sesuai karena top - - 0
folder tidak center

Pack bagian
belakang tidak - - 0
simetris

No Issue Name Detail Issue Issue Date & Product Desc. Qty Rootcause Action Plan PIC Duedate
Machine
Mesin Inject Problem Stop, setting mesin

Batchcode kurang
- - 0
jelas

Mesin inject print tidak stabil 1. Membersihkan sensor inject print

Batchcode 2. Menghubungi petugas IJP3
5 Tidak ada Batch 3. Reminder packer terkait pengecekan batch code
Quality - - 0
code
 Error saat setelah setting ulang format Stop, panggil petugas IJP untuk setting mesin
IJP (Sebelumnya untuk Lokal H05KH,
Tidak ada Batch menjadi H05K untuk vietnam) kondisi
- - 0
code awal running untuk product vietnam

Perforasi tidak
terpotong 70mm
4 Perforasi Product - - 3
bagian depan 1
roll
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Score

1. Salah menggunakan pisau perforasi

Softpack Indra 2. Operator tidak tahu perihal
1 ratio perforasi salah 14 Agus 2021 2 Luar SP08 Hello Reg. 150s 69918798 14:50 Masdjuri Rudi Purbaya Roy Fetty, evia 90 packs 135 - - - - - specification perforasi khusus produk Stop mesin, ganti pisau perforasi
jepang

Perforasi bagian tengah

2 tidak terpotong 18 Agus 2021 2 JH2 SP18 Askul Mini 200s 69917455 19:09 Ade S Rudi Nurhata Deni Ria 40 packs 60

Pack Perforation
Perforasi pack tidak Softpack
3 terpotong sebagian 21 Agus 2021 1 Luar SP03 Paseo Smart 250s 69918592 8:01 Amalia Rudi Samsudin Dian Odah, Yeti 144 packs 216

Pisau perforasi tumpul Mesin stop, ganti pisau

Perforasi tidak terpotong 14 Agustus Softpack Yudi, didin, Ida, Siti

4 sempurna (tengah) 2021 3 Luar SP17 Nice 250s 69917046 23:35 Amalia Puji Suyatno wawan Nurjanah, Tijab 10 packs 15 72 0 0 72 Amalia, Yudi

Pisau perforasi tidak terpotong Disahkan

Siti Fatimah, Siti sempurna
Tidak terpotong Nurjanah, M.
5 sempurna 21 Agus 2021 2 Mfold MF-08 Hello TWL 180s 69918993 19:25 Tri Cahyo Puji Endang Yuyus 10 packs 15
Akbar, Fachri

Menggunakan carton
Maryam,
6 Wrong Carton Paseo Aloevera 140s 22 Agus 2021 3 Fbox FB06 Paseo Hypo 140s 69918212 21:57 Asep R Puji Trisno Salim Wiwin, Wahyu 144 packs 216
69918211

7 Posisi poly tidak center 4 Agus 2021 1 JH2 SP19 Askul Mini 200s 69917455 14:17 Angga Rudi Surya Rahmat Sari 10 packs 15

Mesin wrapping problem Setting mesin wrapping

Softpack Tubagus Odah, Deny, Odah,
8 Posisi poly tidak center 12 Agus 2021 3 Luar SP03 Paseo Smart 250s 69918592 23:29 Deny M Rudi Fajar Dian Komarudin 20 packs 30 48 28 0 20 Komarudin
Pack Alignment
Sensor poly diwrapping turun Setting mesin wrapping dan mengatur
Posisi printing tidak sesuai posisi poly (sensor)
karena top folder tidak Softpack Siti Aisyah, Sri Sri Rahayu,
9 13 Agus 2021 1 Luar SP08 Paseo Smart 250s 69918592 10:23 Hasbi Rudi Camo Tohir Rahayu 29 packs 43.5 240 96 0 144 Siti Aisyah
center

Pack bagian belakang 3 Agustus Softpack

10 tidak simetris 2021 3 Luar SP16 Paseo Smart 250s 69918592 0:45 Ersa Puji Suyatno Zaenal Vivi 22 packs 33

Mesin Inject Problem Stop, setting mesin

Junsin, Agung, Agung, iyah,
11 Batchcode kurang jelas 10 Agus 2021 2 JH Luar SP26 Paseo Smart 250s 69918592 21:15 Angga Rudi Surya Eko, Sofyan Sari, Sukriyah 20 packs 30 144 104 0 20 sari

Mesin inject print tidak stabil 1. Membersihkan sensor inject print

13 Agustus Softpack 2. Menghubungi petugas IJP3
12 Batchcode Quality Tidak ada Batch code 2021 2 Luar SP16 Paseo Smart 250s 69918592 15:34 Dennis Puji Ipin Feni, Syahrul Eka, Resih, Ana 19 packs 28.5 144 144 0 0 Dennis 3. Reminder packer terkait pengecekan
batch code
Error saat setelah setting ulang format Stop, panggil petugas IJP untuk setting
14 Agustus IJP (Sebelumnya untuk Lokal H05KH, mesin
13 Tidak ada Batch code 2021 2 Handky HK05 Paseo LS 9s 69918607 19:48 Dennis Puji Ipin Suryana Ana Sobana 36 packs 54 - - - - - menjadi H05K untuk vietnam) kondisi
awal running untuk product vietnam

14 Perforasi Product Perforasi tidak terpotong 16 Agus 2021 2 Roll X3-3 Paseo Royal classic 275s 17:05 Rahmat Wahyu Iwan Ma'mun, Sopian Sitilia, Intan, Agu 64 packs 96

15 0
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Score

### 0

### 0

### 0

### 0

### 0

### 28.5

### 54

### 36

### 33

### 15

### 9

### 15

### 15

### 216

### 96

### 18

### 45

### 54

### 18

###

###

###

###
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Score
###
JH1
No. Machine Total Sample Size Demerit Score Workmaship Score

1 SP11 81744 0 100.000%

2 SP12 42198 0 100.000%
3 SP13 38730 0 100.000%
4 SP14 35862 0 100.000%
5 SP15 39186 0 100.000%
Total 237720 0

Total Workmanship Score 100.000%

JH2
No. Machine Total Sample Size Demerit Score Workmaship Score

1 SP18 32760 40 99.878%

2 SP19 28200 42 99.851%
3 SP20 29772 0 100.000%
4 SP21 29556 0 100.000%
5 SP22 25734 0 100.000%
6 SP24 40308 17 99.958%
7 SP25 42060 0 100.000%
Total 228390 99

Total Workmanship Score 99.957%

JH3
No. Machine Total Sample Size Demerit Score Workmaship Score

1 SP26 40776 100 99.755%

Total 40776 100

Total Workmanship Score 99.755%

Softpack
No. Machine Total Sample Size Demerit Score Workmaship Score

1 SP02 26928 0 100.000%

2 SP03 97488 204 99.791%
3 SP04 69906 0 100.000%
4 SP05 16992 0 100.000%
5 SP07 99720 20 99.980%
6 SP08 61296 119 99.806%
7 SP09 52536 0 100.000%
8 SP10 54444 3 99.994%
Total 479310 346

Total Workmanship Score 99.928%

Total 986196 545

Total Workmanship Score Mr. Rudi 99.945%

Fbox
No. Machine Total Sample Size Demerit Score Workmaship Score

1 619_6 35592 168 99.528%

2 619_7 24994 0 100.000%
Total 60586 168

Total Workmanship Score 99.723%

Mfold
No. Machine Total Sample Size Demerit Score Workmaship Score

1 MF1 28318 0 100.000%

2 MF2 25632 0 100.000%
3 MF3 25704 0 100.000%
4 MF7 28224 0 100.000%
5 MF8 23376 20 99.914%
6 MF9 26052 0 100.000%
Total 157306 20

Total Workmanship Score 99.987%

Napkin
No. Machine Total Sample Size Demerit Score Workmaship Score

1 14H_NKCT 49140 0 100.000%

2 CR3_NKDN 16380 0 100.000%
3 MZ1_NKCT 26280 0 100.000%
Total 91800 0

Total Workmanship Score 100.000%

Handky
No. Machine Total Sample Size Demerit Score Workmaship Score

1 CFHK05 209520 36 99.983%

2 CFHK08 68400 0 100.000%
Total 277920 36

Total Workmanship Score 99.987%

Softpack
No. Machine Total Sample Size Demerit Score Workmaship Score

1 SP16 62568 41 99.934%

2 SP17 61332 16 99.974%
3 SP23 57228 0 100.000%
Total 181128 57
Total Workmanship Score 99.969%

Total 768740 281

Total Workmanship Score Mr. Puji 99.963%

Roll
No. Machine Total Sample Size Demerit Score Workmaship Score

1 Chanli 10764 0 100.000%

2 Perini1 72684 0 100.000%
3 Perini2 75420 66 99.912%
4 Perini3 4578 0 100.000%
5 X3_1 59112 24 99.959%
6 X3_2 92784 0 100.000%
7 X3_3 47976 64 99.867%
Total 363318 154

Total Workmanship Score 99.958%

Total 363318 154

Total Workmanship Score Mr. Wahyu 99.958%
Mr. Rudi
uji
u Mr. Puji
Mr. Wahyu
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Score Total OK Rework NG PIC Sortir Rootcause Action
Sortir

Burn trought pada Softpack Plate topfolder over heat pada heater
1 Burn trought topfolder 12/11/2021 2 Luar SP26 Livi Everyday 200'S 16:08 Hasbi Rudi Surya Angga, Rovian Siti, Meli 30 packs 45 - - - Siti, Meli plate Setting heater dan cleaning plate topfolder

###

###

###

###

###

###

###

###

###

###

###
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Score Total OK Rework NG PIC Sortir Rootcause Action
Sortir

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Score Total OK Rework NG PIC Sortir Rootcause Action
Sortir

###

###

###

###
Internal Issue Finding by QC - Non SOP and Process
Issue

No Issue Name Detail Issue

1 Slitting Cutting Potongan tidak rata

2 Pack Alignment Pack alignment ke samping

3 Product damage Satu ply robek bagian atas

4
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
cess
Product

Material
Issue Date Shift Area M/C Product Desc.
No.

13/11/2021 1 Roll P01 Paseo Dolpin 200'S (1464)

13/11/2021 1 Softpack Luar SP07 Nice Softpack 200'S (3526)

Matsumoto Kiyoshi 160'S

11/11/2021 1 Softpack Luar FB12 (9090)
 Time QC
Ka. Unit Ka. Shift Operator
Finding Inspector

9:32 Rahmat H. Wahyu Sitorus Subana

8:20 Deny M. Rudi Samsudin Komarudin

14:20 Ersa Rudi Nurhatta Saepuloh, Riki

 Sortir

Total
Packer Qty Score OK
Sortir

Kristin, Jajiroh 1 packs 1.5 27 26

Evi 38 packs 57 38 -

Dinda, Siti Badriyah, Hernita, Ani, Aan 25 packs 37.5 - -

 Sortir

Rework NG PIC Sortir Rootcause

- 1 Kristin, Jajiroh 1. Pisau Logsaw tumpul.

2. Proses sortir kurang teliti.

- - Evi 1. Mesin wrapping tidak stabil

2. Tidak terkontrol
Dinda, Siti 1. Speedup mesin interfold
- - Badriyah, Hernita, (100m/menit)
Ani, Aan 2. Proses setting top up speed
 Action

1. Grinding pisau logsaw.

2. sortir produk lebih teliti.
1. Setting mesin wrapping
2. sortir produk

1. Setting knife cross cutting

Product Desc. Sum of Qty
(empty)
Livi Everyday 200'S 30 packs
Total Result 30 packs
Trend Issue from last year (Oct 2020)

Year Month Qty

1000
Nov 88
2020
Dec 36
800
Jan 18
Feb 32 600

Mar 15
400
Apr 80
May 103 200
8
Jun 82
2021 0
Jul 195
N
Aug 980
Sep
Oct
Nov
Dec

Based on Area
Raw Data
Note : Use Filter for get sort data largest to smallest Others 86
Area Qty

Softpack Luar 403

Fbox 168

Roll 154

JH2 99

JH Luar 70

Handky 36

JH3 30
Mfold 20

Based on Product
Raw Data
Note : Use Filter for get sort data largest to smallest Others 221
Product Qty

Paseo Smart 250s 374

Paseo Hypo 140s 144

Hello Reg. 150s 93

Askul Mini 200s 82

CGC 12RW 125s 66

Paseo Royal classic 275s 64

Paseo LS 9s 36

CGC 55m 24
Paseo Ultra dermato 120s 24
Livi Pop up HBT 250s 20
Solimo Reg. 200s 17
Nice 250s 16
Hello TWL 180s 10
Hello TWL 180s Bundle 10

Based on Machine
Raw Data
Note : Use Filter for get sort data largest to smallest
 Machine Qty Total 980

SP03 204 Others 323

FB06 168

SP08 119

SP26 100

Perini 2 66

X3-3 64

SP19 42

SP16 41

SP18 40

HK05 36

X3-1 24

MF-08 20

SP07 20

SP24 17

SP17 16

3
SP10

Based on Shift
Raw Data
Note : Use Filter for get sort data largest to smallest
Area Qty

Shift 3 391
Shift 2 378

Shift 1 211

Based on Defect
Raw Data
Note : Use Filter for get sort data largest to smallest
Defect Name Qty Total 980

Pack Perforation
294 Others 322

144
Wrong Carton
81
Pack Alignment
75
Batchcode Quality
64
Perforasi Product
43
Open/ Weak Seal
42
Core Quality
38
Product Contamination
36
Tail sealing
32
Slitting/ Cutting
30
Potongan Berbulu
24
Bundle Quality
24
Chaining
20
Sheet Count Kurang
10
Folding Quality
 10
Potongan miring
8
Sobek
5
Pack Damage
 1000

800

600

400

200
88 80
0
36 18 32 15
Nov Dec Jan Feb Mar Apr
2020

Pareto (Automaticly)
Total 980
410
Area Qty % 403

Softpack Luar 403 41%

Fbox 168 58%

58%

Roll 154 74%

41%
99 84% 168
JH2
JH Luar 70 91%

Handky 36 95%
0

JH3 30 98% Softpack Fbox

Luar
 0
Softpack Fbox
Luar
Mfold 20 100%

Pareto (Automaticly)
Total 980
400
Product Qty %
374
Paseo Smart 250s 374 38%

Paseo Hypo 140s 144 53%

200 53%
Hello Reg. 150s 93 62%
38%

Askul Mini 200s 82 71% 144

66 77% 9
CGC 12RW 125s
221 100% 0
Others Paseo Paseo Hello
Paseo Royal classic 275s 64 Smart Hypo 140s 15
250s
Paseo LS 9s 36
CGC 55m 24
Paseo Ultra dermato 120s 24
Livi Pop up HBT 250s 20
Solimo Reg. 200s 17
Nice 250s 16
Hello TWL 180s 10
Hello TWL 180s Bundle 10
123%
123%
123%

Pareto (Automaticly)
210
204
180

150
168
 210
Machine Qty % 204
180
SP03 204 21%
150
168
FB06 168 38%

119 50% 120

SP08 11950%
SP26 100 60% 90
38%
Perini 2 66 67% 60
21%
Others 323 100%
30

X3-3 64 107%
0
SP19 42 SP03 FB06 SP08
SP16 41

SP18 40

HK05 36

X3-1 24

MF-08 20

SP07 20

SP24 17

SP17 16

SP10 3

Pareto (Automaticly)
Total 980
Shift 1; 211; 22%
Area Qty %

Shift 3 391 40%

Shift 3;
 Shift 1; 211; 22%

Shift 3;

Shift 2 378 78%

Shift 1 211 100%

Shift 2; 378; 39%

Defect Name Qty %

300
Pack Perforation
294 30% 294
240
144 45%
Wrong Carton
180
81 53%
Pack Alignment
120 14445%
75 61% 30%
Batchcode Quality
60
64 67%
Perforasi Product
0
322 100% n n
Others o
ati arto m
e
o r C n
Open/ Weak Seal
43
e rf n g
A lig
kP ro ck
c W a
42 Pa P
Core Quality
38
Product Contamination
36
Tail sealing 294
32
Slitting/ Cutting m qty
30 49%
Potongan Berbulu SP03 144
24 80%
Bundle Quality SP08 90
24 93%
Chaining SP18 40
20 97%
Sheet Count Kurang MF-08 10
 10 100%
Folding Quality SP17 10
10
Potongan miring
8
Sobek
5
Pack Damage Shift qty
0 49%
0 Shift 1 144
97%
Shift 2 140
100%
Shift 3 10
 154

281

545

80 103 82 195
15
Mar Apr May Jun Jul Aug
2021
Rud 545 55.6%
Puj 281 28.7%
Wah 154 15.7%
980

100%
403 91%
84%
80%
74%

58% 60%

41% 40%
168 154
99 20%
70
0%
Softpack Fbox Roll JH2 JH Luar
Luar
 70
0%
Softpack Fbox Roll JH2 JH Luar
Luar

100% 100%

374
77% 80%
71%
62% 60%
53%
221
38% 40%
144
20%
93 82 66
0%
Paseo Paseo Hello Reg. Askul Mini CGC 12RW Others
Smart Hypo 140s 150s 200s 125s
250s

100% 100%
204 323

80%
168
67%
 100% 100%
204 323

80%
168
67%
60% 60%
11950%
100 40%
38%

66
21% 20%

0%
SP03 FB06 SP08 SP26 Perini 2 Others

ft 1; 211; 22%

Shift 3; 391; 40%

ft 1; 211; 22%

Shift 3; 391; 40%

ft 2; 378; 39%

Based on Machine Based on Shift

150 150
125 144 144 140
100 100
100% 100%
90
294 75
322
50
50 80%
25 40
67%
0 61% 10 10 60%
53% 0 10
SP03 SP08 SP18 MF-08 SP17
45% Shift 1 Shift 2 Shift 3
144 40%
30%
81 75 20%
64
0%
n n t y ct rs
o rto en lit u he
ati a nm
a od Ot
f o r
g C
ig Qu P r
er ro
n Al d e
as
i
W ck
h co o r
Pa tc rf
Ba Pe
Aug

3.195122
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Score Total OK Rework NG PIC Sortir Rootcause Action
Sortir

Burn trought pada Softpack Plate topfolder over heat pada heater
1 Burn trought topfolder 12/11/2021 2 Luar SP26 Livi Everyday 200'S 16:08 Hasbi Rudi Surya Angga, Rovian Siti, Meli 30 packs 45 - - - Siti, Meli plate Setting heater dan cleaning plate topfolder

###

###

###

###

###

###

###

###

###

###

###
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Score Total OK Rework NG PIC Sortir Rootcause Action
Sortir

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

### 0

### 0

### 0
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Score Total OK Rework NG PIC Sortir Rootcause Action
Sortir

### 0

### 0

0
Issue Name Burn trought

Data
M/C Sum of Score Count of NG
SP26 45 1
Total Result 45 1
Trend Issue from last year (Oct 2020)

Year Month Qty

1000
Nov 88
2020
Dec 36
800
Jan 18
Feb 32 600

Mar 15
400
Apr 80
May 103 200
8
Jun 82
2021 0
Jul 195
N
Aug 980
Sep
Oct
Nov
Dec

Based on Product
Raw Data
Note : Use Filter for get sort data largest to smallest Others 0
Area Qty

Paseo Smart 250s 333

Hello Reg. 150s 93

Askul Mini 200s 82

Livi Pop up HBT 250s 20

Solimo Reg. 200s 17

Based on Machine
Raw Data
Note : Use Filter for get sort data largest to smallest
Machine Qty Total 545

SP03 204 Others 20

SP08 119

SP26 100

SP19 42

SP18 40

SP07 20

SP24 17

3
SP10
Based on Shift
Raw Data
Note : Use Filter for get sort data largest to smallest
Area Qty

Shift 2 233

Shift 1 211

Shift 3 101

Based on Defect
Raw Data
Note : Use Filter for get sort data largest to smallest
Defect Name Qty Total 73

Open / Weak Seal

30 Others 0

27
Chaining
10
Burn Trough
6
Batchcode Quality
 1000

800

600

400

200
88 80
0
36 18 32 15
Nov Dec Jan Feb Mar Apr
2020

Pareto (Automaticly)
Total 545
350
Area Qty % 333
300
Paseo Smart 250s 333 61% 78%
250
Hello Reg. 150s 93 78%
61%
200
Askul Mini 200s 82 93%
150
Livi Pop up HBT 250s 20 97%
100
Solimo Reg. 200s 17 100% 93
50
100%
0
Paseo Smart Hello Reg. 150s
250s
 100
93
50

0
100% Paseo Smart Hello Reg. 150s
250s
100%
100%
100%

Pareto (Automaticly)
210
Machine Qty % 204
180
SP03 204 37%
150
SP08 119 59%

120 59%
SP26 100 78%
119
SP19 42 85% 90 10
37%
SP18 40 93% 60

SP07 20 96%
30

Others 20 100%
0
SP24 17 SP03 SP08 SP
SP10 3
Pareto (Automaticly)
Shift 3; 101; 19%
Total 545

Area Qty %

Shift 2 233 43%

Shift 2;
Shift 1 211 81%

Shift 3 101 100%

Shift 1; 211; 39%

Defect Name Qty %

30
30 41%
Open / Weak Seal
25 30 27
27 78% 78%
Chaining
10 92% 20
Burn Trough
6 100% 15
Batchcode Quality
41%
0 100%
0 10
0 100%
0
5
0
0
0
0 Open / Weak Seal Chaining
0
 5

0
Open / Weak Seal Chaining
0
0
0
0 274
0
0 m qty
0 53%
0 SP03 144
0 85%
0 SP08 90
0 100%
0 SP18 40

Shift qty
53%
Shift 1 144
100%
Shift 2 130
100%
Shift 3 0
 154

281

545

80 103 82 195
15
Mar Apr May Jun Jul Aug
2021
Rud 545 55.6%
Puj 281 28.7%
Wah 154 15.7%
980

100% 100%
97%
93%
333
78% 80%

61% 60%

40%

93 82 20%

20 17 0%
aseo Smart Hello Reg. 150s Askul Mini Livi Pop up Solimo Reg.
250s 200s HBT 250s 200s
 93 82 20%

20 17 0%
aseo Smart Hello Reg. 150s Askul Mini Livi Pop up Solimo Reg.
250s 200s HBT 250s 200s

100%
204 93%
85%
78% 80%

59% 60%
119
100 40%
37%

20%
42 40
0%
SP03 SP08 SP26 SP19 SP18
ft 3; 101; 19%

Shift 2; 233; 43%

1; 211; 39%

Based on Machine Based on Shift

150 150
125 144 144
130
100 100
100% 100%
75 90
92%
30 50
27 50
25
78% 40 80%
0
0
SP03 SP08 SP18 0 3
Shift60%
1 Shift 2 Shift

41% 40%

10
20%
6
0%
/ Weak Seal Chaining Burn Trough Batchcode Quality
 6
0%
/ Weak Seal Chaining Burn Trough Batchcode Quality
Aug

3.195122
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Total
Score Sortir OK Rework NG PIC Sortir Rootcause Action
Mesin inject print tidak stabil 1. Membersihkan sensor inject print
2. Menghubungi petugas IJP3
13 Agustus Softpack 3. Reminder packer terkait pengecekan
1 Batch code Quality Tidak ada Batch code 2021 2 Luar SP16 Paseo Smart 250s 69918592 15:34 Dennis Puji Ipin Feni, Syahrul Eka, Resih, Ana 19 packs 28.5 144 144 0 0 Dennis
batch code

Stop, panggil petugas IJP untuk setting mesin

Error saat setelah setting ulang format
14 Agustus IJP (Sebelumnya untuk Lokal H05KH,
2 Batch code Quality Tidak ada Batch code 2021 2 Handky HK05 Paseo LS 9s 69918607 19:48 Dennis Puji Ipin Suryana Ana Sobana 36 packs 54 - - - - - menjadi H05K untuk vietnam) kondisi
awal running untuk product vietnam

Length Plastic tidak sesuai dengan Product di Hold

Length plastic bundle standard
pendek 12 Agustus Paseo Ultra Tubagus Deny, Tatik,
3 Bundle Quality std : 655mm 2021 3 Fbox FB06 dermato 120s 69919357 1:00 Deny M Puji Fajar Asum Tatik, Ade 24 bndls 36 800 0 0 800 ade
Act : 650mm

Pack bagian belakang 3 Agustus Softpack

4 Pack Alignment tidak simetris 2021 3 Luar SP16 Paseo Smart 250s 69918592 0:45 Ersa Puji Suyatno Zaenal Vivi 22 packs 33

Mesin stop, ganti pisau

Perforasi tidak terpotong 14 Agustus
5 Pack Perforation sempurna (tengah) 2021 3 Softpack Luar SP17 Nice 250s 69917046 23:35 Amalia Puji Suyatno Yudi, didin, wawaIda, Siti Nurjanah 10 packs 15 72 0 0 72 Amalia, Yudi Pisau perforasi tumpul

Conveyor dan logsaw kotor Cleaning Conveyor & blade logsaw

Product 9 Agustus Softpack Dian, Vera,
6 Contamination Stain 2021 2 Luar SP17 Nice 250s 69917046 16:39 Hasbi Puji Entah Taj. Arif, Raka Puspa, Koko 6 packs 9 108 102 0 6 Koko

Temperatur tidak stabil Dipisahkan

Hello TWL 180s Siti Fatimah, Siti Siti Patimah,

7 Open/ Weak Seal Open Seal bagian samping 21 Agus 2021 2 Mfold MF-08 Bundle 69918993 19:25 Tri Cahyo Puji Endang Yuyus Nurjanah, M. 10 packs 15 240 192 0 48 Siti Nurjanah,
Akbar, Fachri Fachri

Pisau perforasi tidak terpotong Disahkan

Siti Fatimah, Siti sempurna
Tidak terpotong Nurjanah, M.
8 Pack Perforation sempurna 21 Agus 2021 2 Mfold MF-08 Hello TWL 180s 69918993 19:25 Tri Cahyo Puji Endang Yuyus 10 bndls 15
Akbar, Fachri

Menggunakan carton Maryam,

9 Wrong Carton Paseo Aloevera 140s 22 Agus 2021 3 Fbox FB06 Paseo Hypo 140s 69918212 21:57 Asep R Puji Trisno Salim Wiwin, Wahyu 144 ctns 216
69918211

0
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Total
Score Sortir OK Rework NG PIC Sortir Rootcause Action

0
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Total
Score Sortir OK Rework NG PIC Sortir Rootcause Action

0
 Data
Shift Sum of Qty Sum of Score
2 81 ctns 121.5
3 200 ctns 300
Total Result 281 ctns 421.5
Trend Issue from last year (Oct 2020)

Year Month Qty

200
Nov 88
2020 175
Dec 36
150
Jan 18
125
Feb 32
100
Mar 15
75
Apr 80
50
May 103
25
Jun 82
2021 0
Jul 195
Aug 980
Sep
Oct
Nov
Dec

Based on Area
Raw Data
Note : Use Filter for get sort data largest to smallest Others 36
Area Qty

Paseo Hypo 140s 144

Paseo Smart 250s 41

Paseo LS 9s 36

Paseo Ultra dermato 120s 24

Nice 250s 16

Hello TWL 180s 10

Hello TWL 180s Bundle 10

Based on Machine
Raw Data
Note : Use Filter for get sort data largest to smallest
Machine Qty Total 281

FB06 168 Others 0

SP16 41

HK05 36

MF-08 20

SP17 16
Based on Shift
Raw Data
Note : Use Filter for get sort data largest to smallest
Area Qty

Shift 3 300

Shift 2 81

Shift 1 0

Based on Defect
Raw Data
Note : Use Filter for get sort data largest to smallest
Defect Name Qty Total 281

Wrong Carton
144 Others 16

55
Batch code Quality
24
Bundle Quality
22
Pack Alignment
20
Pack Perforation
10
Open/ Weak Seal
6
Product Contamination
 200
175
150
125
100
75 88
50
25 36 32
0 18 1
Nov Dec Jan Feb M
2020

Pareto (Automaticly)
Total 281
50
Area Qty % 144
40 79%
144 51% 41
Paseo Hypo 140s 66% 36
30
Paseo Smart 250s 41 66% 51%
20
Paseo LS 9s 36 79%

24 87% 10
Paseo Ultra dermato 120s
36 100% 0
Others Paseo Hypo Paseo Paseo LS 9s
16 106% 140s Smart 250s
Nice 250s
 0
Paseo Hypo Paseo Paseo LS 9s
140s Smart 250s

Hello TWL 180s 10 109%

Hello TWL 180s Bundle 10 113%

113%
113%

Pareto (Automaticly)
170
Machine Qty % 168

FB06 168 60%

74%
SP16 41 74%
60%
HK05 36 87%
85
MF-08 20 94%

SP17 16 100%

100% 41 3
Others 0 100%
0
FB06 SP16 HK
Pareto (Automaticly)
Total 381
Shift 2; 81; 21%
Area Qty %

Shift 3 300 79%

Shift 2 81 100%

Shift 1 0 100%

Shift 3; 300; 79

Defect Name Qty %

150
144 51%
Wrong Carton
120
55 71% 144 71%
Batch code Quality
90
24 79% 51%
Bundle Quality
60
Pack Alignment
22 87% 55
30
20 94%
Pack Perforation
0
16 100% n y
Others rto alit
a
C Qu Qu
Open/ Weak Seal
10 ng de dl
e
ro co n
W
tc
h Bu
6
Product Contamination Ba
 Ca Qu Qu
ng de le
ro co n d
W
tc
h Bu
Ba

144

m qty
100%
FB06 144
100%
0 0
100%

Shift qty
100%
Shift 3 144
100%
Shift 1 0
100%
Shift 2 0
 1

103
80 82

32
15
Feb Mar Apr May Jun J
2021

100% 100%
44
87%
79% 80%
41
66% 36 36 60%
51%
24 40%

20%

0%
o Hypo Paseo Paseo LS 9s Paseo Ultra Others
40s Smart 250s dermato
120s
 0%
o Hypo Paseo Paseo LS 9s Paseo Ultra Others
40s Smart 250s dermato
120s

100% 100%
168 94%
87%
80%
74%

60% 60%

40%

41 36
20%

20 16
0%
FB06 SP16 HK05 MF-08 SP17
ft 2; 81; 21%

Shift 3; 300; 79%

Based on Machine Based on Shift

40 20
144 144
30 15

20 10

10 5 100%
94%
87%
0 79% 0 80%
144 FB06
71%
0
0 Shift 3 0 1 Shift
Shift 0 2
60%
51%
40%
55
20%
24 22 20 0%
n y y t n
to lit lit en o
a a
nm ati
Qu Qu ig rf o r
d e l e Al e
co nd ck kP
tc
h Bu Pa Pa
c
Ba
 Qu Qu n ra
ig fo
de d le Al P er
co n ck ck
tc
h Bu Pa P a
Ba
 195 980

82

Jun Jul Aug

3.195122
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Total
Score Sortir OK Rework NG PIC Sortir Rootcause Action

Perforasi tidak terpotong

70mm bagian depan 1 Paseo Royal classic Sitilia, Intan,
1 Perforasi Product 16 Agus 2021 2 Roll X3-3 275s 17:05 Rahmat Wahyu Iwan Ma'mun, Sopian Agus 64 packs 96
roll

9 Agustus Karsin, Mae, Karsih + 1. diameter blade logsaw kecil

2 Core Quality Core deform (penyok) 2021 3 Roll X3-1 CGC 55m 23:38 Asep Da. Wahyu Panji Sumarna Hero 12 packs 18 12 10 0 2 maesaroh 2. Gerinda sudah aus 1. Ganti blade logsaw dan gerinda

Rahmat, 1. bukan operator reguler yang

13 Agustus Juni Suhendra, Lulu, Rizki, Cristin, cucu, membuat core
3 Core Quality Gulungan core lepas 2021 3 Roll Perini 2 CGC 12RW 125s 69914332 5:10 Ersa Wahyu Sitorus rahmat, dana Cristin, Jajiroh 30 packs 45 96 66 0 30 Setting glue core
rizki 2. Glue core tidak rata

Rahmat, Men, Rahmat, 1. Flow Nozzle glue tidak stabil, jarak

Over Glue, sealing width 13 Agustus Juni Cristin, Jajiroh, Cristin, seal pada tail tidak sama dalam 1 log 1. Adjust flow nozzle glue
4 Tail sealing 50mm 2021 3 Roll Perini 2 CGC 12RW 125s 69914332 1:40 Nana M Wahyu Sitorus Suhendra 36 packs 54 96 60 0 36 2. Pompa angin pendorong glue 2. Setting jarak time sealing
Rizky Jajiroh, Men terlalu besar/ over glue
1. diameter blade logsaw kecil 1. Ganti blade logsaw dan gerinda
2. Gerinda sudah aus
9 Agustus Karsin, Mae, Karsih +
5 Slitting/ Cutting Potongan berbulu 2021 3 Roll X3-1 CGC 55m 6991 23:38 Asep Da. Wahyu Panji Sumarna Hero 12 packs 18 12 10 0 2 maesaroh

###

###

###

###

###

###

###

###

###
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Total
Score Sortir OK Rework NG PIC Sortir Rootcause Action

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###

###
Internal Issue Finding by QC - In Carton
Issue Product Sortir

No Issue Name Detail Issue Issue Date Shift Area M/C Product Desc. Material No. Time Finding QC Inspector Ka. Unit Ka. Shift Operator Packer Qty Total
Score Sortir OK Rework NG PIC Sortir Rootcause Action

###

###
 Data
M/C Shift Sum of Qty Sum of Score
Perini 2 66 packs 99
3 66 packs 99
X3-1 24 packs 36
3 24 packs 36
X3-3 64 packs 96
2 64 packs 96
Total Result 154 packs 231
Trend Issue from last year (Oct 2020)

Year Month Qty

200
Nov 88
2020 175
Dec 36
150
Jan 18
125
Feb 32
100
Mar 15
75
Apr 80
50
May 103
25
Jun 82
2021 0
Jul 195
Aug 980
Sep
Oct
Nov
Dec

Based on Area
Raw Data
Note : Use Filter for get sort data largest to smallest Others 0
Area Qty

CGC 12RW 125s 66

Paseo Royal classic 275s 64

CGC 55m 24
Based on Machine
Raw Data
Note : Use Filter for get sort data largest to smallest
Machine Qty Total 154

Perini 2 66 Others 0

X3-3 64

X3-1 24
Based on Shift
Raw Data
Note : Use Filter for get sort data largest to smallest
Area Qty

Shift 3 90

Shift 2 64

Shift 1 0

Based on Defect
Raw Data
Note : Use Filter for get sort data largest to smallest
Defect Name Qty Total 154

Perforasi Product
64 Others 0

42
Core Quality
36
Tail sealing
12
Slitting/ Cutting
 200
175
150
125
100
75 88
50
25 36 32
0 18 1
Nov Dec Jan Feb M
2020

Pareto (Automaticly)
Total 154
70
Area Qty % 66 6484%
CGC 12RW 125s 66 43%

Paseo Royal classic 275s 64 84%

35
43%
CGC 55m 24 100%

100%

Others 0 100%
0
100% CGC 12RW 125s Paseo Royal
classic 275s
 0
CGC 12RW 125s Paseo Royal
classic 275s
100%

100%
100%
100%

Pareto (Automaticly)
70
Machine Qty %
60
66 6
Perini 2 66 43%
50
X3-3 64 84%

24 100% 40
X3-1
100% 30 43%

100% 20

100%
10

Others 0 100%
0
Perini 2 X3
Pareto (Automaticly)
Total 154

Area Qty %

Shift 3 90 58%
Shift 2; 64; 42%
Shift 2 64 100%

Shift 1 0 100%
Shift 3

Based on Machine
70
64

Defect Name Qty % 35

70
64 42% 9
Perforasi Product
0
Core Quality
42 69% 64 X3-369% 00

Tail sealing
36 92% 35 42
42% 36
12 100%
Slitting/ Cutting
100%
0
0 100%
Others ct lit
y g
u a lin
rod Qu s ea
i P il
as re Ta
o r Co
rf
Pe
 al i
od u e al
i Pr Q il
s
as re Ta
or Co
rf
Pe

64

m qty
100%
X3-3 64
100%
0 0
100%

Shift qty
100%
Shift 2 64
100%
Shift 3 0
100%
Shift 1 0
 1

103
80 82

32
15
Feb Mar Apr May Jun J
2021

100% 100%
66 6484% 80%

60%

43% 40%
24
20%

0%
12RW 125s Paseo Royal CGC 55m
classic 275s
 0%
12RW 125s Paseo Royal CGC 55m
classic 275s

100% 100%

66 6484%
80%

60%

43%
40%

24
20%

0%
Perini 2 X3-3 X3-1
; 42%

Shift 3; 90; 58%

Based on Machine Based on Shift

70 70
64 64

35 35
100% 100%
92%

0 80%
0
64 X3-369% 0
0 Shift 2 0 3
Shift 0 1
Shift
60%
42
42% 36 40%

20%
12
0%
ct lit
y g ng
du a lin tti
Qu s ea u
re il /C
Co Ta ng
il tti
S
 al i
d u e al u tti
Q s /C
re il
Co Ta ng
il tti
S
 195 980

82

Jun Jul Aug

3.195122