DOCUMENT NO. :
PROJECT NO. :
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
DISTRIBUTION ORDER
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
1. Tujuan 1. Objective
Memberikan pedoman bagi para perencana jaringan To provide completely guidance for planner of gas
gas dalam merencanakan kegiatan penanganan, pipeline to plan handling transportation and storage
transportasi dan penyimpanan pipa untuk sistem of steel pipe activities of gas distribution pipeline
jaringan pipa baja sistem jaringan distribusi gas. system.
3. Definisi 3. Definition
3.1. Tenaga ahli yang bertanggung jawab adalah 3.1. Responsible engineer is a suitably qualified
tenaga ahli yang sesuai dengan persyaratan engineer appointed to be responsible for the
yang ditetapkan untuk bertanggung jawab application of these recommendations or a
terhadap aplikasi yang direkomendasikan atau suitably qualified competent and experienced
suatu kompeten yang sesuai dengan kwalitas person acting under his supervision.
dan berpengalaman terhadap orang di bawah
pengawasannya.
3.2. Orang yang berkompeten adalah seseorang 3.2. Competent person is a person who, by
yang dengan pelatihan dan/atau pengalamannya training and/or experience is knowledgeable of
banyak mengetahui pekerjaan dan peralatan work to be undertaken and the equipment to be
yang digunakan dan mampu menentukan sistem used and is therefore able to prescribe a safe
bekerja dengan aman. system of work.
3.3. Pipa coated adalah pipa yang di coating secara 3.3. Coated pipe is pipe having a permanent
permanen untuk melindungi pipa dari korosi coating to protect the pipe from corrosion in
dalam penggunaannya, seperti resin, coal tar service e.g. resin, coal tar, bitumen, plastics
bitumen, plastic dan lainnya, tetapi bukan cladding etc, but not concrete coating.
concrete coating.
3.4. Pipa dicat adalah pipa yang mempunyai coating 3.4. Painted pipe is pipe having a thin coating
tipis yang diharapkan untuk mencegah korosi intended to prevent corrosion during transit and
selama pemindahan dan mungkin sebagai possibly form a primer for further coating.
lapisan dasar untuk coating.
3.5. Pipa bare adalah pipa yang lapisan luarnya tidak 3.5. Bare pipe is pipe with neither of the above
terlindungi dan kadang-kadang dikenal dengan forms of protection and sometimes known as
pipa hitam. 'black' pipe.
3.6. Bundles adalah ikatan dari beberapa pipa. 3.6. Bundles is bundling of some pipes.
4. Acuan 4. Reference
4.1. ASME B 31.8, 2003, Gas Transmission and 4.1. ASME B 31.8, 2003, Gas Transmission and
Distribution Piping System, The American Society Distribution Piping System, The American
of Mechanical Engineers, New York, USA. Society of Mechanical Engineers, New York,
4.2. IGE/TD/6, 1989, Handling, Transport and USA.
Storage of Steel Pipe, Bends, Tees, Valves, and 4.2. IGE/TD/6, 1989, Handling, Transport and
Fitting. Parts 1, 2 and 3. Storage of Steel Pipe, Bends, Tees, Valves,
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
semua titik kontak antara kendaraan dan contact between the vehicle and the pipes
pipa (lihat Gambar 2). (see Figure 2).
Pipa tunggal harus dicegah dari
menggelincir atau pergerakkan dengan Individual pipes shall be prevented from
menggunakan bantalan yang sesuai dari rolling or moving by the use of properly
kayu atau lainnya yant tepat. padded wooden wedges or other suitable
means.
7.2. Metode pengepakan.
7.2.1. Bundling 7.2. Methods of packaging
Jika memungkinakan pipa harus diangkut, 7.2.1. Bundling
disediakan, dalam standar bagian ikatan Wherever possible pipe shall be
pipa penuh atau setengah acak panjangya, transported, as supplied, in standard
yang ditahan oleh bantalan papan kayu dan section bundles of random or half random
diikat dengan kencang dengan ikatan baja. lengths, restrained by timber battens
Dimensi dari ikatan pipa untuk seluruh secured with tensioned steel strapping.
diameter pipa kira-kira 450 mm x 250 mm The dimensions of a bundle for all pipe
pada setiap bagian. diameters are approximately 450 mm x
Pipa penuh acak panjangnya adalah sampai 250 mm in section.
7 m dan pipa setengah acak panjangnya Random lengths are defined as up to 7 m
sampai 4 m. Namum umunya pajang pipa and half random lengths can be up to 4 m.
setengah acak panjangnya adalah 3 m. However, half random lengths are usually
Ikatan pipa harus diletakkan di rak dengan 3 m long.
ketinggian tidak lebih dari maksimum 3
meter tanpa persetujuan dari PGN. The bundles shall not be racked more
Ikatan pipa harus kokoh dengan penahan than a maximum of 3 meters in height
bantalan dari setiap insiden. without PGN approval.
Bundles shall be stacked with the
7.2.2. Pipa individual yang panjang restraining battens co-incident.
Sebatang Pipa yang panjang mungkin
diangkut oleh lori/ angkutan yang dibangun 7.2.2. Individual pipe lengths
untuk tujuan tersebut. Individual pipe lengths may be transported
Ketika sebatang pipa yang panjang by lorry or purpose built service vehicle.
diangkut, ini harus dijamin cukup aman dan When individual pipe lengths are
sedemikian rupa terhindar dari goresan dan transported, these shall be adequately
kerusakan. secured and in such a way as to prevent
Ujung pipa lasan harus dipasang dengan chafing and damage.
bevel pelindung. Weld end pipes shall be fitted with bevel
Ulir pipa harus dipasang tutup dari plastic protectors.
atau ulir harus dibungkus dengan pita PVC Threaded pipe shall be fitted with plastic
jika tape di mana socket baja tidak tersedia. caps or the threads shall be wrapped with
PVC tape where steel sockets are not
provided.
7.2.3. Sambungan untuk pembongkaran
Jika pipa diangkut, secara individu dan/ atau 7.2.3. Liaison for off-loading
dalam ikatan pipa, sambungan harus ditentukan When pipe is to be transported, individually
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
diantara ujung pipa untuk memastikan bahwa and/or in bundles, liaison shall be established
struktur beban pada titik penyediaan kompatibel between the supply and delivery points in
dengan rata-rata dari off-loading di titik order to ensure that the structure of the load
penyerahan. as loaded at the supply point is compatible
with the means of off-loading at the delivery
point.
7.3. Pemuatan pada kendaran
7.3.1. Kendaraan mungkin mengangkut dalam 7.3. Loading on vehicles
bentuk piramida atau segi-empat (Gambar 7.3.1. The vehicles may be loaded in pyramid
5 dan 6). Bentuk tersebut umum digunakan or rectangular form (Figures 5 and 6).
untuk pipa dengan diameter lebih dari 150 The former is more usual with pipes
mm (6 inch). exceeding 150 mm (6 inch) nominal
7.3.2. Dalam pemuatan berbentuk piramida diameter.
(Gambar 5a), pipa pada lapisan paling 7.3.2. In pyramid loading (Figure 7a), the pipes
bawah harus ditahan dengan in the bottom layer shall be restrained by
menggunakan landasan kayu berbentuk the use of padded profiled cradles or
cradle atau ganjalan papan kayu yang kuat broad wooden wedges secured to the
pada landasan kendaraan dan pipa di lorry platform and the pipes above shall
atasnya harus berjajar diantaranya seperti rest between them as shown in Figure 5.
terlihat pada Gambar 5. Landasan harus Padding shall be placed between the
ditempatkan diantara pipa untuk pipes to separate them and prevent
memisahkan mereka dan mencegah chafing.
gesekan.
7.3.3. Dalam pemuatan berbentuk segi-empat
(Gambar 7b), secara normal digunakan 7.3.3. In rectangular loading (see Figure 7b),
untuk pipa dengan diameter tidak lebih dari normally used for pipe not exceeding
150 mm, baik ganjalan atau papan kayu 150 mm nominal diameter, either profiled
harus ditempatkan diantara masing-masing cradles or broad wooden battens shall
lapisan pipa. Dalam kasus ini papan kayu be placed between each layer of pipes.
pelapis harus dijamin aman dengan kayu In the case of broad wooden battens the
yang kuat. layers shall be secured with broad
7.3.4. Pipa harus tidak ditumpuk lebih dari empat wooden wedges.
(4) lapis atau maksimum 3 meter tingginya 7.3.4. The pipe shall not be racked more than
atau ada persetujuan dari PGN. four (4) joints or a maximum of 3 meters
7.3.5. Tabel 1 memberi rekomendasi secara in height or approved by PGN.
umum, metoda pemuatan pipa 7.3.5. Table 1 gives general recommendations
berdasarkan diameter. for the loading method of pipe based on
7.3.6. Ketelitian dalam memuat pipa harus diameter.
diperhatikan untuk memastikan 7.3.6. Every care shall be taken to load pipes
kestabilannya dalam kondisi jalan tidak so that stability is ensured under
normal, seperti kemungkinan adanya pipa abnormal road conditions, such as may
yang terlempar. be encountered in temporary pipe
dumps.
8. Penyimpanan 8. Storage
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
Lampiran/ Attachment
Tabel/ Table 1. Stacking details for commonly used sizes of pipe stacked and loading configuration
Weight Maximum number of tiers Number of bearers Number of pads
Nominal
Nominal per 12 m
wall and pads applicable between each tier. Loading
Pipe Size bare pipe Coal tar, Bare epoxy,
thickness bitumen or coated or to all stacking Pyramid and nested Configuration
(mm) (tones)
(mm) plastics clad painted methods only
80 5.5 0.14 27 30 7 4 Parallel
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
(3 inci) - - - - -
100 4.8 0.15 21 28 7 4
Parallel
(4 inci) 11.9 0.36 13 20 11 6
150 5.6 0.27 14 22 7 4
Parallel
(6 inci) 11.9 0.55 11 17 11 6
200 6.4 0.40 11 18 7 4 Pyramid
(8 inci) 12.7 0.78 9 14 11 6
250 6.4 0.50 8 16 7 4
Pyramid
(10 inci) 12.7 0.98 8 12 11 6
300 7.1 0.67 7 14 7 4
Pyramid
(12 inci) 12.7 1.17 7 11 11 6
400 8.7 1.03 6 12 7 4
Pyramid
(16 inci) 14.3 1.66 5 8 11 6
450 9.5 1.26 5 9 7 4
Pyramid
(18 inci) 15.9 2.07 5 7 11 6
600 9.5 1.69 3 7 7 4 Pyramid or
(24 inci) 17.5 3.06 3 5 11 6 Parallel
750 11.9 2.64 2 5 7 4 Pyramid or
(30 inci) 19.1 4.84 2 4 11 6 Parallel
900 12.7 3.39 2 5 7 4 Pyramid or
(35 inci) 19.1 5.05 2 3 11 6 Parallel
1050 14.3 4.45 2 4 7 4 Pyramid or
(41 inci) 19.1 5.91 2 3 11 6 Parallel
1200 Pyramid or
12.7 4.54 2 4 7 4
(47 inci) Parallel
1400 Pyramid or
14.3 6.95 2 4 7 4
(55 inci) Parallel
Note:
a. Three additional bearers and pads shall be used for the bottom tier only when bare, epoxy coated or painted pipe is stacked on hard standings.
b. The density of steel is assumed as 7850 kg/m3. For coal tar coated pipe add 15% to above weights. For plastics clad pipes add 10% to above
weights.
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13
DOC. NO. A
Working of Method Handling, Transportation
and Storage of Pipe DATE BY CHKD APVD
02 Aug 13