BIODIESEL FILTRATION

Filtration Solutions
BIODIESEL 35% - B35

➢ B35 adalah Campuran antara Bahan Bakar Solar ( 65% ) dengan Fatty Acid
Methyl Ester/FAME ( 35% )
Rencana Pemakaian Biodiesel di Indonesia

Tujuan & Keuntungan Pemakaian Biodiesel

✓ Meningkatkan penggunaan energi terbarukan dan menurunkan penggunaan energi
berbasis fosil
✓ Dapat mengurangi import solar sehingga meningkatkan devisa dan ketahanan
ekonomi negara
✓ Meningkatkan penggunaan produksi dalam negeri, karena dibuat dari bahan baku
yang tersedia di dalam negeri
SIFAT DAN PERMASALAHAN BIODIESEL

VIDEO
SLUDGE/GLISERIN Sludge biodiesel
Penyumbatan pada filter
EFEK KONTAMINASI DAN BIODIESEL

Akibat dari pemakaian fuel yang tidak sesuai dengan spesifikasi dan penggunaan
Biodiesel :

1. Life time penggantian filter engine lebih cepat

2. Kerusakan pada komponen sistem pembakaran ( Injector, Valve intake &
exhaust, cylinder head, dll )
3. Engine low power
4. Pemakaian atau konsumsi fuel lebih boros
5. Engine Break down

Pembakaran tidak sempurna – carbon deposite

Glycerin biodiesel – Life time filter lebih cepat Tip Injector Broken – Bad Spray
pada cylinder head
ILUSTRASI PENYALURAN BAHAN BAKAR

Tingkat Kebersihan Fuel yang

Mengapa butuh filtrasi biodiesel? dipersyaratkan Engine
REQUIREMENTS
- Fuel Cleanliness
( 18/16/13 )
- Water Content
( Max. 400 PPM )
SUPPLY
MINING

- Fuel Cleanliness - Fuel Cleanliness

( Around 22/20/16 ) ( Around 22/20/16 )
- Water Content - Water Content Fuel Truck
( +/- 400 PPM ) ( +/- 400 PPM )

POWER PLANT
Transportir BBM
Storage Tank

Daily Tank

Water Fuel Filter

Separator Engine
Fuel yang terlihat jernih tidak mencerminkan
kualitasnya sudah sesuai dengan kebutuhan engine Units
Panduan ISO Cleanliness

Nilai/Kode kontaminasi yang dipersyaratkan untuk berbagai jenis sistem berdasarkan ISO 4406

14 micron

6 micron

4 micron

For Genset & Heavy equipment

REKOMENDASI FILTRASI BIODIESEL
Fuel Cleanliness
Fuel Truck Filtration Requirements on Units

- Fuel Cleanliness
( 18/16/13 )
- Water Content
( Max. 400 PPM )
MINING
Before Filtration After Filtration

- Fuel Cleanliness - Fuel Cleanliness - Fuel Cleanliness

( Around 22/20/16 ) ( Around 22/20/16 ) ( 18/16/13 )
- Water Content - Water Content - Water Content
( +/- 400 PPM ) ( +/- 400 PPM ) ( Max. 400 PPM )
Fuel Truck

Portable Fuel Filtration

( Kidney Loop )

Transportir BBM
Storage Tank POWER PLANT

Daily Tank
Portable Fuel Filtration
( Kidney Loop )

Water Fuel Filter

Washable/Wiremesh
Advance Filtrasi Bulk Fuel Filtration Separator Engine
( Pre Filtration ) dengan penambahan ( Final Filtration )
“Wiremesh SS304 Filter” Units
Biodiesel Filtration System
Bulk Fuel Filtration
DESIGN FEATURES :
➢ Permanent installation
➢ Application for Continuous operation
➢ Flowrate Filters Up to 1000 LPM
➢ Indicator change filter
➢ For used Diesel or Biodiesel
Portable Filtration
( Kidney Loop )
DESIGN FEATURES :
➢ Moveable and easy to connection
➢ Application for Standby Operation
➢ Flowrate filter Up to 150 LPM
➢ Indicator change filter
➢ For used fuel Diesel or Biodiesel
 Filtration Solutions

PROJECT BIODIESEL FILTRATION SYSTEM

FINAL FILTRATION
Filtration Solutions

STORAGE TANK FUEL TRUCK

FINAL FILTRATION
FUEL RECEIVING AND DISPENSING

DESIGN FEATURES FOR USED

MRFS-MPC443-PAR
- Enclosure package Diesel, Biodiesel up to B100
Cap. Up to 750 LPM
- Coated carbon steel vessel and alumunium plated inner
FOR APPLICATIONS
- Easy to replace the element ( Swing Bolt )
- Fuel Receiving
- Indicator Change Filter - Fuel Dispensing
- Filtration Quality meet ISO CODE 4006 Requirement - Fuel Filling from Storage Tank to Fuel Truck

- 1st Vessel Element : MRF-WM61820-CIM ( 4 ea )

- 2nd Vessel Element : MRF-P64410-PAR ( 4 ea )
FILTERS SPESIFICATIONS
- 3rd Vessel Element : MRF-C44805-PAR ( 3 ea )
Flowrate : Up to 750 LPM
MRF-S44405-PAR ( 3 ea )
Inlet : 3 inch Flange JIS10K
Outlet : 3 inch Flange JIS10K
Stage 1st : Wiremesh 20 micron ( Washable )
Stage 2nd : Particulate Filter 10 micron
Stage 3rd : - Coalescer Filter 5 micron
- Separator Filter 5 micron
Instrument : Double Pressure Gauge on Each
Vessel or Differential Pressure
Gauge ( For Indicator Filter Block )
Dimention ( PxLxT ) : 3 x 2,35 x 2,5 meter Valve : Vent Valve, Drain Valve, By pass

Weight : 2.500kg Valve, Pressure Relief Valve

PT. RIUNG MITRA LESTARI – JOB SITE LAHAT
RESULT LAB BIODIESEL FILTRATION ( MRFS-MPC433-PAR )

Before Filtrasi
( 23/21/17 )

After Filtrasi
( 16/15/11 )
FUEL DISPENSING

DESIGN FEATURES FOR USED

MRV-MCP455-PAR
- Skid base frame package Diesel, Biodiesel up to B100
Cap. Up to 1000 LPM
- Coated carbon steel and alumunium plated inner
FOR APPLICATIONS
- Easy to replace the element ( Swing Bolt )
- Fuel Dispensing
- Indicator Change Filter - Fuel Filling from Storage Tank to Fuel Truck
- Filtration Quality meet ISO CODE Requirement
- 1st Vessel Element : MRF-WM64020-CIM ( 4 ea )
- 2nd Vessel Element : MRF-P64410-PAR ( 5 ea )
FILTERS SPESIFICATIONS
- 3rd Vessel Element : MRF-C448010-PAR ( 5 ea )
Flowrate : Up to 1000 LPM
MRF-S44405-PAR ( 5 ea )
Inlet : 4 inch Flange JIS10K
Outlet : 4 inch Flange JIS10K
Stage 1st : Wiremesh 20 micron ( Washable )
Stage 2nd : Particulate Filter 10 micron
Stage 3rd : - Coalescer Filter 10 micron
- Separator Filter 5 micron
Instrument : Double Pressure Gauge on Each
Vessel or Differential Pressure
Gauge ( For Indicator Filter Block )
Dimention ( PxLxT ) : 3,3 x 2,2 x 2,5 meter Valve : Vent Valve, Drain Valve, By pass

Weight : 1500kg Valve, Pressure Relief Valve

RESULT LAB BIODIESEL FILTRATION ( MRV-MPC455-PAR )

J RESOURCES – JOB SITE BAKAN SULAWESI

BEFORE FILTRATION AFTER FILTRATION

BEFORE FILTRATION AFTER FILTRATION

Evaluation : B ( Monitor ) Evaluation : A ( No Action Required )
ISO 4406 ( Fuel Cleanliness ) : 22/21/16 ISO 4406 ( Fuel Cleanliness ) : 17/15/11

Particle 4 micron : 27.755 Particle 4 micron : 797

Particle 6 micron : 11.391 Particle 6 micron : 185
Particle 14 micron : 509 Particle 14 micron : 19
FUEL DISPENSING

DESIGN FEATURES FOR USED

MRV-PC11-PAR Diesel, Biodiesel up to B100
- Coated carbon steel and alumunium plated inner
Cap. Up to 250 LPM
- Easy to replace the element ( Swing Bolt )
FOR APPLICATIONS
- Indicator Change Filter
- Fuel Dispensing
- Filtration Quality meet ISO CODE Requirement
- Fuel Filling from Storage Tank to Fuel Truck
- 1st Vessel Element : MRF-P64410-PAR ( 1 ea )
- 2nd Vessel Element : MRF-C448005-PAR ( 1 ea )
MRF-S44405-PAR ( 1 ea )
FILTERS SPESIFICATIONS

Flowrate : Up to 250 LPM

Inlet : 2 inch Flange JIS10K
Outlet : 2 inch Flange JIS10K
Stage 1st : Particulate Filter 10 micron
Stage 2nd : - Coalescer Filter 5 micron
- Separator Filter 5 micron
Instrument : Double Pressure Gauge on Each
Vessel or Differential Pressure
Gauge ( For Indicator Filter Block )
Valve : Vent Valve, Drain Valve, By pass
Dimention ( PxLxT ) : 1.2 x 1 x 2,2 meter
Valve, Pressure Relief Valve
Weight Est. : 150kg
RESULT LAB BIODIESEL FILTRATION ( MRV-PC11-PAR )

PT. ANGLO MEDAN SUMATERA UTARA

BEFORE FILTRATION AFTER FILTRATION

BEFORE FILTRATION AFTER FILTRATION

Evaluation : B ( Monitor ) Evaluation : A ( No Action Required )
ISO 4406 ( Fuel Cleanliness ) : 23/22/16 ISO 4406 ( Fuel Cleanliness ) : 17/15/11

Particle 4 micron : 58.744 Particle 4 micron : 646

Particle 6 micron : 20.736 Particle 6 micron : 252
Particle 14 micron : 557 Particle 14 micron : 16
KIDNEYLOOP FILTRATION SYSTEM
Filtration Solutions

TRANSPORTIR BBM

FUEL TANK UNIT

Result Fuel Treatment–> Kidneyloop Fuel KLF-100S

GEDUNG WISMA BNI 46 JAKARTA ( FUEL TANK 10kL for Genset )

BEFORE FILTRATION AFTER FILTRATION

BEFORE FILTRATION AFTER FILTRATION

Evaluation : C ( Action Required ) Evaluation : A ( No Action Required )
ISO 4406 ( Fuel Cleanliness ) : 21/19/16 ISO 4406 ( Fuel Cleanliness ) : 15/13/10

Particle 4 micron : 15.020 Particle 4 micron : 172

Particle 6 micron : 4.792 Particle 6 micron : 50
Particle 14 micron : 536 Particle 14 micron : 8
Result Fuel Treatment–> Kidneyloop Fuel KLF-100S

PERTAMINA CEPU JA-TENG ( FUEL TANK 20kL for Genset )

BEFORE FILTRATION AFTER FILTRATION

BEFORE FILTRATION AFTER FILTRATION

Evaluation : B ( Monitor ) Evaluation : A ( No Action Required )
ISO 4406 ( Fuel Cleanliness ) : 22/21/17 ISO 4406 ( Fuel Cleanliness ) : 18/16/12

Particle 4 micron : 30.979 Particle 4 micron : 1870

Particle 6 micron : 11.012 Particle 6 micron : 381
Particle 14 micron : 895 Particle 14 micron : 21
Filtration Solutions