PRESENTASI TUGAS AKHIR

PERIODIC SERVICE
1000HM PC210-10M0

Nama : FENDI ARYA WIJAYA

SAPUTRA NIS : 90221010
Angkatan : Batch 1 AMNT
Kelas : UTS AMNT-A
Lokasi OJT : UT Tanjung
Redeb

UT SCHOOL
PROGRAM STUDI MEKANIK ALAT
BERAT
2020
 Apa itu Periodic Service

Adalah suatu usaha yang dilakukan untuk mencegah timbulnya

kerusakan suatu alat yang dilakukan secara berkala dengan
interval waktu yang telah ditentukan berdasarkan HM unit
LATAR BELAKANG DAN TUJUAN
A. LATAR BELAKANG
1. Sebagai salah satu syarat kelulusan UT SCHOOL.
2. Periodic service dilakukan karena untuk mencegah timbulnya
kerusakan pada suatu alat yang dilakukan secara berkala.
1. Unit PC 210 – 10M0 adalah unit banyak digunakan di area OJT
cabang, perlu pendalaman terhadap kegiatan Periodic
sehingga Service.
A. TUJUAN
1. Untuk menjaga alat agar selalu dalam kondisi High Availability, Best
Performance, dan menjaga agar biaya perbaikan lebih hemat(Reduce Repair
Cost).
2. Untuk mempelajari kegiatan Periodic Service yang benar, aman, dan
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sesuai dengan Operation & Maintenance Manual(OMM).
 DATA
ALAT

Model Alat(Unit Model) : PC210-10M0

SMR : 986,3 Hours Meter
Serial No. Unit :C03123
Serial No. Engine : 26736491
Nama Customer : PT HPU
Lokasi :LONG LANUK
Tanggal Service : 6 Juli 2021
Lama Pengerjaan : 2 jam

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PREPARATION BEFORE
MAINTENANCE
APD & TOOLS

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PROCEDURE BEFORE SERVICE
Menekan
JSA emergency stop,
memutar saklar
ke posisi off

•Posisikan unit ditempat yang aman dan

rata
•Posisikan final drive kiri dan kanan dalam
keadaan posisi bagian TOP di atas.
• Posisikan attacmant menyentuh tanah
 ITEM PERIODIC SERVICE PS 1000 HM

Berdasarkan OMM
EVERY 100 HOURS MAINTENANCE
• LUBRICATING WORK EQUIPMENT
EVERY 250 HOURS MAINTENANCE
• CHECKING BATTERY ELECTROLYTE LEVEL
• CHECKING AIR CONDITIONER COMPRESSOR BELT TENSION
EVERY 500 HOURS MAINTENANCE
• CHANGING OIL IN ENGINE OIL PAN, REPLACING ENGINE OIL FILTER CARTRIDGE
• REPLACING FUEL PREFILTER CARTRIDGE
• REPLACING ADDITIONAL FUEL PREFILTER CARTRIDGEE
• REPLACING FUEL TANK BREATHER ELEMENT
• RUBLICATING SWING CIRCLE,CHECKING SWING PINION GREASE LEVEL, ADDING OIL
• CHECKING AND CLEANING RADIATOR FINS,OIL COOLER FINS,AFTERCOOLER FINS,FUEL
COOLER FINS,AND AIR CONDITIONER CONDENSOR FINS
• CLEANING AIR CONDITIONER FRESH/RECIRC FILTERS
EVERY 1000 HOURS MAINTENANCE
• REPLACING HYDRAULIC OIL FILTER ELEMENT
• CHANGE OIL IN SWING MACHINERY CASE
• CHECKING AND ADDING OIL IN DAMPER CASE
• REPLACING FUEL MAIN FILTER CARTRIDGE
• CHECKING ADDITIONAL WATER SEPARATOR,AND CLEANING CASE
• CHECKING ALL TIGHTENING POINTS OFF ENGINE INTAKE PIPE CLAMPS
• REPLACING HYDRAULIC TANK BREATHER ELEMENT
• CHANGING AIR CLEANER ELEMENT
• REPLACE OIL IN FINAL DRIVE CASE 6
• CHANGING AIR CLEANER
 METHOD FOR LUBRICATING WORK EQUIPMENT

(1) Arm and link connection pin (1 place)

(2) Arm and bucket connection pin (1 place)
(3) Link connection pin (2 places)
(4) Bucket cylinder rod end (1 place)
(5) Bucket and link connection pin (1 place)

(6) Boom cylinder foot pin (2 places)

(7) Boom foot pin (2 places)
(8) Boom cylinder rod end (2 places)
(9) Arm cylinder foot pin (1 place)
(10)Boom and arm connection pin (1 place)
(11)Arm cylinder rod end (1 place)
(12)Bucket cylinder foot pin (1 place)

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 EVERY 250 HOURS MAINTENANCE
METHOD FOR CHECKING BATTERY ELECTROLYTE
LEVEL

Buka Vent plug Check vent plug Periksa kabel dan terminal baterai

Level elektrolit kurang

Level elektrolit cukup

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METHOD FOR CHECK & ADJUSTING AIR
CONDITIONER COMPRESSOR BELT

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 EVERY 500 HOURS MAINTENANCE
METODE FOR CHANGING OIL IN ENGINE OIL PAN, REPLACING
ENGINE
OILFILTER CARTRIDGE

Specified capacity:26,4L
Refill capacity:23,1 L
SAE15W40/EO15W40

METHOD FOR CLEANING AIR CONDITIONER FRESH/RECIRC FILTERS

A/C Fresh Air Filter A/C Recirculation Air Filter

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METHOD FOR REPLACING FUEL PREFILTER CARTRIDGE

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METHOD FOR REPLACING ADDITIONAL FUEL PREFILTER CARTRIDGE

METHOD FOR REPLACING FUEL

TANK
BREATHER ELETMEN

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METHOD FOR CHECKING SWING PINION LUBRICATION SWING CIRCLE
GREASE LEVEL, ADD GREASAE

METHOD FOR CHECKING AND

CLEANING RADIATOR FINS, OIL
COOLER FINS,AFTERCOOLER FINS,
FUEL COOLER FINS, AND AIR
CONDITIONER CONDENSER FINS

Standar 9 mm
14,6 liter jumlah total grease,ganti bila sudah
berwarna putih susu

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 EVERY 1000 HOURS
MAINTENANCE
METHOD FOR REPLACING FUEL
MAIN FILTER CARTRIDGE,
CHECKING
ADDITIONAL WATER
SEPARATORAND CLEANING CASE

METHOD FOR CHECKING ALL TIGHTENING

POINTS OF ENGINE INTAKE PIPE CLAMPS

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METHOD FOR REPLACING HYDRAULIC OIL FILTER ELEMENT

METHOD FOR REPLACING HYDRAULIC TANK BREATHER ELEMENT

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 METHOD FOR CHANGE OIL IN SWING MACHINERY
CASE

Ambil sampel Buka cover Drain oli

Specified capacity:5,8 L
Refill capacity:5,3 L

Isi oli(SAE30/TO30) Check apakah sudah level

atau belum 16
 Torque 7 kgm
METODE CHANGING OIL LEVEL IN FINAL DRIVE
CASE

Bersihkan plug
Ambil sampel oli Drain oli

Pasang plug drain Kencangkan plug

Isi oli final Drive

Specified capacity:3,5 L
Refill Capacity:3,3 L
 METHOD CHANGE AIR CLEANER

OUTER ELEMENT BARU

Buka 4 pin Bersihakan dudukan outer
element,dan jangan lupa ganti o-
Bersihkan Outer element
ringnya

METHOD FOR CHECKING AND

ADDING OIL IN DAMPER CASE

0,65 L
SAE30/TO30
 CHECKS BEFORE STARTING

RESET THE MAINTENANCE DUE TIME

INTERVAL

REPORTING
BAPP KSR MAR

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 A. KESIMPULAN
Jadi, perawatan harus dilakukan secara berkala untuk menjaga
alat/machine selalu dalam keadaan siap pakai dan selalu dalam
kemampuan yang prima serta mengurangi biaya perbaikan dikemudian
hari, maka harus dilakukan sesuai dengan Operation & Maintenance
Manual.
B. SARAN

Dalam setiap kegiatan Periodic Service selalu melakukan persiapan

yang matang Untuk menghindari terjadinya kesalahan maupun
kecelakaan.
Selalu menerapkan Golden Rule untuk usaha mencegah terjadinya
kesalahan maupun kecelakaan baik ringan maupun fatal.

REFERENSI

1. OMM PC 210-10M0
2. Buku Basic Maintenance UT School

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THANK YOU FOR
LISTENING MY
PRESENTATION

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